Adjustable 1.2–12V, 1A Power Supply with Low-Voltage Indicator
This adjustable power supply provides a DC output from 1.2V to 12V with a maximum current of 1A. It includes a low-voltage indicator LED circuit using three diodes and one LED, which allows you to monitor the output voltage, for example while charging a battery. The circuit also features built-in current protection through the LM317 regulator, which activates when the output current exceeds about 0.85A, warning you with the LED indicator about low voltage conditions.
Power Supply Requirements
- Transformer: Select carefully; some 10VA transformers may not deliver the specified current reliably.
- Input: AC voltage suitable for the LM317 to regulate to 1.2–12V DC.
- Output current: up to 1A, with built-in current limiting and protection.
Key Components
- LM317 Adjustable Voltage Regulator: Provides regulated output voltage from 1.2V to 12V.
- Three Diodes + LED: Form the low-voltage indicator circuit, showing output voltage status or overload condition.
- Filter Capacitors: Smooth the DC output and reduce ripple.
- Resistors: Set the output voltage range and current limiting thresholds.
- Transformer: Steps down mains AC voltage to a suitable level for regulation.
Circuit Operation
- The transformer steps down the AC mains voltage, which is then rectified and filtered to produce DC for the LM317 regulator.
- The LM317 provides adjustable output voltage from 1.2V to 12V using a resistor/potentiometer network.
- The low-voltage indicator LED, in combination with three diodes, lights up when the output voltage drops below a certain level, for example during high load or battery charging.
- If the output current exceeds about 0.85A, the LM317’s internal current limiting reduces the voltage, and the LED indicator warns of the overload.
- The design effectively prevents mains noise from appearing on the DC output, providing a clean and stable voltage.
Key Features
- Adjustable 1.2–12V DC output
- Maximum current: 1A with current limiting protection
- Low-voltage indicator LED shows output status
- Protects connected batteries or loads from overcurrent
- Clean DC output with low ripple and noise
- Simple and reliable design for battery charging and general-purpose use
Construction Notes
- Select a transformer capable of supplying the required current; verify the actual VA rating under load.
- Use adequate heatsinking for the LM317 to prevent thermal shutdown under full current.
- Ensure correct diode and LED orientation for proper low-voltage indication.
- Use sufficient filter capacitance to maintain smooth DC voltage.
- Test the circuit gradually with increasing load to confirm the LED indicator and current limiting work as expected.
